Intercooler Kits
AIRTEC MOTORSPORT INTERCOOLER FOR TOYOTA YARIS GR
The Yaris GR is the new must-have hot-hatch and has already proven popular with enthusiasts eager to use their cars to their full potential. In order to ensure there is no noticeable loss in performance during extended periods of hard driving on road or track, AIRTEC Motorsport has developed a larger, freer-flowing intercooler that is a direct replacement for the smaller and more restrictive OEM item.
AIRTEC part no: ATINTYGR1
TECHNICAL DATA
As part of our expanding Yaris GR product range, AIRTEC Motorsport is proud to launch our intercooler upgrade suitable for track or fast road use.
The Yaris GR is the new must-have hot-hatch and has already proven popular with enthusiasts eager to use their cars to their full potential. In order to ensure there is no noticeable loss in performance during extended periods of hard driving on road or track, AIRTEC Motorsport has developed a larger, freer-flowing intercooler that is a direct replacement for the smaller and more restrictive OEM item.
Our solution to increasing the intercooler’s size and performance is based upon our stepped-core design to make the the most of the limited space available behind the bumper. The core steps from 110mm to 70mm and in doing so offers a huge 64% increase in overall capacity in comparison to the original intercooler. It also offers a 30% increase in frontal area over standard, which allows it to make the very most of the air flow provided.
The inlet side of the intercooler retains a 50mm diameter to ensure minimal turbo lag whilst the outlet side increases to 60mm to offer less restriction.
Together with our high-flow, moulded one-piece cast end tanks and an internal air diverter to ensure flow is directed correctly and efficiently, the AIRTEC Motorsport intercooler offers much greater efficiency and volume over standard.
Despite this improvement, the kit fits neatly behind the original bumper and requires no trimming or cutting, and can be reverted back to standard with no issues. The comprehensive fitting kit includes all the correct fixtures and fittings, step-by-step instructions with pictures and Pro Hoses silicone connectors.
The intercooler is available in a Pro-Series Black finish (with or without the AIRTEC logo) and gloss black Pro Hoses silicone connectors.
Dimensions:
Width: 610mm
Height: 195mm
Depth: 110mm/70mm
Inlet: 50mm
Outlet: 60mm
£479.16 + VAT (pictured)
Various coloured stencils can be added at no extra cost.
Fitting and tuning service available also.
AIRTEC MOTORSPORT BIG BOOST PIPE KIT FOR TOYOTA YARIS GR
As part of our expanding Yaris GR product range, AIRTEC Motorsport is proud to launch our big boost pipe kit upgrade suitable for track or fast road use.
AIRTEC Part No: ATMSYGR06
TECHNICAL DATA
As part of our expanding Yaris GR product range, AIRTEC Motorsport is proud to launch our big boost pipe kit upgrade suitable for track or fast road use.
A direct replacement kit that offers increases in performance and response, the enlarged boost pipe kit features a freer-flowing design with a increased internal diameter on both the hot side and cold side.
Cold Side
Our comprehensive eight-piece kit begins with a gentle taper from the 40mm turbo outlet that increases by 25% to reach 50mm as it meets the AIRTEC Motorsport intercooler inlet side.
Hot Side
From the intercooler’s 60mm outlet side, the pipework tapers back down to meet the throttle body’s 49.5mm size, maintaining a 53mm minimum as it reaches the new cast aluminium throttle body elbow. In
doing so, it offers up to a 39% increase in internal diameter during the most restrictive part of the OEM pipework (38mm) just before the throttle body elbow.
This increased overall internal volume and improved design works to reduce restriction and improve flow from the turbo and to the inlet, providing an increase in power and response.
Made from high quality aluminium, the kit includes a revised throttle body elbow, a series of high-quality silicone connectors and all pipework is finished in powder-coated black for a subtle OEM+ look.
The installation package includes all fixtures and fittings, and detailed instructions.
With valuable performance gains and an improved look to the engine bay, the AIRTEC Motorsport enlarged boost pipe kit is an essential modification.
Specification:
- Up to 39% increase in bore size
- Larger and freer-flowing design
- Comprehensive eight-piece kit
- Improves flow from the turbo to the inlet
- Increases mid-range performance
- Direct replacement fitment
- Made from high quality aluminium
- Powder-coated black finish
- Includes all fixtures and fittings
- Features detailed fitting guide
Please note: Will not fit OEM intercooler – designed only for use with AIRTEC Motorsport intercooler upgrade.
Fitting and tuning service available also.
£236.21 + VAT
AIRTEC MOTORSPORT STAGE 3 INTERCOOLER FOR TOYOTA YARIS GR
Freshly developed at AIRTEC HQ in the UK, we’re proud to launch our ultimate specification intercooler kit with a stepped core and integrated crash bar design aimed at modified Toyota Yaris GR owners who want the very highest levels of cooling efficiency and performance for track or fast road use.
Available in a high-quality powder coated black finish, the comprehensive kit is a direct replacement and comes complete with Pro Hoses silicone connectors to adapt to standard boot pipes – or you can choose our optional and hugely beneficial big boost pipe kit.
Please note, will not fit with AIRTEC Motorsport Oil Cooler (ATMSYGR04). NEW Stage 3 oil cooler (ATMSYGR4) – Now available.
AIRTEC Part No: ATINTYGR2
TECHNICAL DATA
Freshly developed at AIRTEC HQ in the UK, we’re proud to launch our ultimate specification intercooler kit with integrated crash bar design aimed at modified Toyota Yaris GR owners who want the very highest levels of cooling efficiency and performance for track or fast road use.
The challenge
Our earlier Stage 1 intercooler was developed to cater for tuned Yaris GR models of the time and has become a popular upgrade. However, Yaris GR tuning potential has since evolved and it became clear
we would need a more substantial intercooler package better suited to big power, heavily tuned cars whilst future-proofing them for further tuning development.
The solution
As a result, we developed the biggest intercooler kit we could and made the most of the available space behind the bumper by using a stepped core design that would rise up behind the entire front
grille area. Using our experience in developing intercooler kits that integrate a replacement crash bar design, we were able to CNC machine billet brackets that allowed the intercooler to bolt in
place. By doing so, the new intercooler offers a huge 143% increase in overall capacity in comparison to the original intercooler (54% bigger than our Stage 1 kit), and also features a colossal 121%
increase in frontal area over standard (78% over our Stage 1), which allows it to make the most of the air flow provided.
Together with our high-flow, moulded one-piece cast end tanks to ensure flow is directed correctly and efficiently, the Stage 3 AIRTEC Motorsport intercooler also features an enlarged 60mm inlet to match the outlet, and together the kit offers much greater efficiency and volume over both the standard and our Stage 1 intercoolers, which it proved during testing.
Available in a high-quality powder coated black finish, the comprehensive kit is a direct replacement and comes complete with Pro Hoses silicone connectors to adapt to standard boost pipes – or you can choose our optional and hugely beneficial big boost pipe kit. It also comes complete with all fixtures and fittings, as well as detailed fitting instructions.
A must have modification for those looking for only the very best for their modified Yaris GR models.
The testing
During track testing at Snetterton Circuit in the UK using our 420bhp AIRTEC Motorsport development car, we logged the inlet and outlet temperatures of both our Stage 1 and Stage 3
intercoolers back-to-back.
The figures showed that at this high level of power, over the course of a hot lap the Stage 1 starts to fight maintaining a stable charge temperature, with a 15-degree range highlighting its battle against the high and sustained levels of boost pressure. However, with the Stage 3 intercooler fitted, the figures showed the larger core with increased air flow provided a much more consistent charge temperature throughout the test, highlighted with just a 5-degree range in temperature.
Verdict: Both intercoolers demonstrate a high level of efficiency, reducing charge air temperature by over 200 degrees and equating to over 90% efficiency, but the Stage 3 could sustain that level for longer, which is crucial for highly tuned cars to run safely for extended periods of time.
T1 – TEMPERATURE IN
T2 – TEMPERATURE OUT
Dimensions:
OEM intercooler
Width: 645mm
Height: 145mm
Depth: 80mm
Capacity: 7.5 litres
Frontal area: 9,353cm²
AIRTEC Motorsport intercooler
Width: 610mm
Height: 330mm
Depth: 110mm to 70mm stepped core
Capacity: 18.2 litres
Frontal area: 20,625cm²
Features:
- Specifically designed for the Yaris GR model
- Tried and tested to perform on heavily tuned cars
- 143% increase in overall capacity in comparison to original
- 121% increase in frontal area over standard
- Enlarged inlet pipe to 60mm
- Optional big boost pipe kit
- Huge increase in cooling ability
- Incorporated crash bar design
- High-flow, moulded one-piece cast end tanks
- Powder coated black finish
- Includes fittings and fixtures
- Detailed fitting guide included
Please note, will not fit with AIRTEC Motorsport Oil Cooler (ATMSYGR04). NEW Stage 3 oil cooler (ATMSYGR14)- Now available .
AIRTEC Part No: ATINTYGR2
Various coloured stencils can be added at no extra cost.
Fitting and tuning service available also.
£747.62 + VAT